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XCMG XDN500 FRP GRP Fiberglass Microtunnel Micro tunnelling Pipelay Boring Trenchless Slurry Balance Rock Pipe Jacking Machine
I Performance &Characteristics of XCMG XDN500
1.Small space：The design of light weight and compact disassembled structure make the space occupation smaller which can greatly reduce the impact on road traffic.
2.Visual remote control：In the process of jacking, operator in the operating room can real-time monitor the whole construction process and accurately master the exact cutting speed,travel path and work conditions, etc., which is to realize visualization of remote control.
3.Rock breaking ability：The pipe jacking can break rock hardness up to 300MPa with conical butterfly hob.
4.Eccentric cone crusher：The special design of large eccentric cone crusher can improve the working efficiency with secondary crushing.
5.Stepless speed control：According to various construction conditions, the operator can control the speed of jacking cylinders and the flow of slurry by adjusting the frequency converter, which makes great adaptability and safety.
II Technical Specification of XDN500 Micro tunnelling pipe jacking machine
Product mode：XDN500 slurry balance pipe jacking machine
Manufacturer：Xuzhou XCMG Foundation Construction Machinery Co., Ltd.
XDN500 Microtunnel slurry balance pipe jacking is split design, including articulated shield, jacking rig, main jacking station, operator’s station and electric control cabinet, etc. using PLC control, display visualization and other advanced control technologies with the company’s proprietary technology, the main parameters and control technologies have reached the international advanced level. The main components including hydraulic system, gear reducer, electrical control system with reliable quality are imported from internationally famous manufactures
III XCMG Pipelay Boring machine Technology Introduction
Modular design is convenient for dismantling and transport; Adopting special powerful gear reducer, with a minimum volume, maximum output torque; Feed & slurry discharge system is equipped with a bypass valve and the bypass valve inside or outside pipe. Controlling each bypass valve is not only to meet feeding slurry and slurry discharge of in working shaft and machine, but also be able to feed slurry through outside pipe to meet the need of construction.
Rated power :22kW
Rated output torque:15.3kN·m
Rated output speed:13.7r/min
Maximum steering angle: 3°
Slurry line diameter:3in
XDN500 pipe jacking machine adopts two main jacking cylinders, sliding jacking iron and stopper &grooves design which can realize grading jacking.
Stroke ofjacking: 760mm×2
Overall width:1585 mm
Overall length: 2260 mm
3.Main jacking pump station
The motor of main jacking station can realize stepless speed adjustment. The application of hydraulic confluence technology improves the efficiency of jacking rig.
Combinational pump: HAWE RZ8.4/2-21
Maximum pressure: 35MPa
Work weight: 700kg
Rated power: 7.5kW
Pipe jacking adopts advanced PLC control technology and 15-inches large display screen, easy to observe. By the parameters of phase detection, pressure detection, current detection, by-pass valve limit detection, etc. to monitor and alarm which effectively protect the machine and the safety of the construction.
Work frequency: 60Hz
5.Electronic control container
Controlling the relevant circuit of the power supply system, main jacking station frequency converter, feed &slurry discharge frequency converter and each electromagnetically operated valve. Performance is stable and quality is reliable quality.
The whole input voltageAC220V(three-phase60Hz)
Articulated shield motor power22kW
Machine pump motor power: 0.18kW
Main jacking motor power: 7.5kW
Feed slurry motor power: 5.5kW
Slurry discharge motor power: 11kW
Work weight: 100kg
IV XCMG XDN500 Main Technical parameters
|Articulated shield||Speed reducer||Rated power||22kW|
|Rated output torque||15.3kN.m|
|Rated output rated speed||13.7r/min|
|Steering||Number of steering cylinders||3set|
|Force per cylinder||220kN|
|Stroke per steering cylinder||18mm|
|Max. steering angle||3°|
|Articulated shield size||Φ715mm×2950mm|
|Shaft dimensions||Launch shaft dimensions||Φ2540mm|
|Reception shaft dimensions||Φ1540mm|
|Main jacking station||Power||7.5kW|
|Operation station||Overall size||860mm×825mm×1395mm|
|The whole input voltage||AC220V(three-phase)|
|Electric control cabinet||Overall size||1500mm×430mm×1800mm|
|The whole input voltage||AC220V(three-phase)|
V.XCMG XDN500 slurry balance pipe jacking machine main part configuration
|Main pump||German HAWE|
|Auxiliary pump||German HAWE|
|Cutting knives||Japanese HANNANTEX|
|The machine hydraulic pumping station||German HAWE|
|Frequency control motor||WANNAN MOTOR|
|Hydraulic value of main jacking station||German Rexroth|
|Hydraulic tachometer||German HONSBERG|
VI. The machine appearance and transportation
000xdn500 FRP microtunnel machineTransportation dimension of articulated shieldφ715mm×2950mm
Transportation weight of articulated shield2.85t
00xdn500 pipe jacking machine