» Horizontal Directional Drill » XCMG XZ5060 HDD horizontal directional drilling rig
  • XCMG XZ5060 HDD horizontal directional drilling rig

    • Description

    XCMG XZ5060 HDD horizontal directional drilling rig

    XZ5060 Horizontal Directional Drill Technical Specification

    Product Model:XZ5060  Horizontal Directional Drill

    Manufacturer:XCMG  Foundation Construction Machinery Co.; Ltd.

    XZ5060 HDD structure adopts crawl chassis, control house is available. It uses the power saving closed hydraulic system, equipped with electro-hydraulic proportion control, efficient advanced load sensitivity and XCMG’s patent technical. The main technical specifications reach the leader level in international. The main components of hydraulic system, transmission, electric system and gearbox are made of world first-class brand products, good performance, good reliability.

    1. Features Introduction of XZ5060 HDD

    1.Numerical meter display the working torque, push or pull force and so on parametric in working conditions. Electronic sensor has rapid reaction and can show overload immediately. It also endures accuracy and delay of the traditional hydraulic meter’s indication. It solve the matter to depend the operator to calculate the torque and force by the equipment’s switch directive.

     

    2.Equipped with closed energy-saving circuit, load sensing control, electro-hydraulic proportional control and other advanced technology, Using the international famous brand components, reliable quality.

     

    3.Dual-engines are used. The HDD has all the motion on the condition of any engine starting. Multi-condition technology of adjusting the travel speed combining with the multi-speed control of rotation and push or pull make HDD be suitable to the complex geology. You can use one engine in the condition of small pipe diameter in order to reduce the fuel consume. So it is inexpensive in construction.

    4.Drill frame adjust by cylinder, work angle change more easy, safe.

    5.Clamp can travel on the drill frame. It has the future of big torque and convenience of cathead. The HDD adopt the patent of rotation tooth. It is easy to achieve in clipping the pipe. It is reliable in clamping.

    6.Sliding, rotating system multiple output, modular common rail fuel system and electronic control module, system energy saving, high efficiency of construction, efficiency increased more.

    7.The HDD’s rotation adopt closed hydraulic system and it’s push or pull adopt load sensitivity technology. The main part of hydraulic and electric and transmission are made of world first-class brand products, good performance, good reliability.

    II.Technology Introduction

    1. Chassis

    XZ5060 HDD adopts crawl chassis. It can fitted to more kind of ground and has high reliability. The travel gearbox producing by world first-class brand make it possible of good performance, good reliability.

    Distance between wheel’s axis                   4025 mm

    Width between two tracks outside              2750 mm

    Width of track                                              600 mm

    Length between two tracks                                  2150 mm

    Number of track roller                             2×9

    Gearbox of travelling                              2×ZFT60

    Drive force                                                       415kN

    Gradient                                                           30%

    Travelling speed                                         1.5km/h

    Ground pressure                                         112kPa

     

    2.Engine

    Power unit: the powerful engine has the turbine torque increment characteristic is made by Cummins. It meets for the request of China Stage III.

    Model of engine                                    QSZ13-C475

    Rated power                                             2×354kW/(1900r/min)

    Max torque of engine                            2300 N·m /(1200~1500r/min)

    Rated speed of engine                          China Stage Ⅲ

    Capacity of fuel                                   1100L

     

    1. Hydraulic System

     

    Rotation adopts the closed hydraulic system. The movements of push or pull adopt load sensitivity technology. World first-class brand’s components can provide good performance and good reliability.

    1) Rotation system

    Pump                                                    4×Sauer H1P100

    Pressure                                                     330bar

    Motor                                                        3×Rexroth  A6V M200

     

    2) Push and pull system

    Pump                                                    2×Sauer D1P193

    Pressure                                                    350bar

    Motor                                                        8×Rexroth  A6V M160

    4.Hydraulic oil tank

    Capacity of  chassis Hydraulic oil tank                  700L

    1. 5.Electronic system

    The HDD adopts intelligent and CAN bus control technology. The meter shows clearly and easy to see.

    The HDD shows the actual torque and push or pull force immediacy in the large and high showing size monitor automatic.

    PLC control technology can detect the engine speed, the temperature of cooling water, the pressure of lubrication, the temperature of hydraulic oil, the pressure or stoppage of filter element, the position of carriage etc. It can also alarm to the operator in wrong condition.

    The HDD travel safety at stepless speed regulation and controlled by wire cable.

    The multi-speed control of rotation and push or pull make HDD be suitable to the complex geology.

    Voltage of electronic                            DC24V

    Battery                                                    VARTA   6-QW-120B

    Controller                                                Rexroth

    Monitor                                                MURPHY

    Handle of rotation                                 P+G

    Sensor of speed                                   Rexroth

    Switch of sensor                            Honeywell

    Switch of route                              Honeywell

    Sensor of temperature               Danfoss

    Sensor of pressure                     Danfoss

     

    6.Drill frame

    The entry angel is changed by adopting the link weldment and cylinder. It has the advantage of simple and safety.

     

    The drill frame is made by high tension steel. The pipe support is used in adding or take off the pipe. It is easy to operation and clip. It is convenient for the reason of the drill frame slide by the cylinder.

    The distance of the drill frame slide           2500 mm

    The  length of  the drill frame                             17000 mm

    Entry angle adjust by drill frame                9~16°

    1. 7.Carriage

    Push or pull is executed by rack and pinion. The HDD also use the floating axis to protect the pipe’s thread. The rapid speed is carried out by the variable motor. The speed of carriage and the force of push or pull can be executed steplessly.

    Push/pull force                                      5300kN

    Carriage speed                                      33m/min

    Torque                                                   160000N·m

    Spindle speed                                       80r/min

    Distance of spindle moving                120mm

    Distance of carriage moving               12000mm

    Gearbox of rotation                                8×Brevini  SL4003

    Gearbox of rotation                                3×Brevini  SL4002

    8.Clamp

    The HDD is fitted with the clamp so that the pipe can be gripped tightly. The clamp can move from the end of drill frame to another end of the drill frame. And it can do great good to operation in cathead condition. The fixed wise and rotation wise can separate or integrate. It has a good sight of clamp and is good to change the tooth.

    Torque of clamp                                     320000N·m

    Rotation angle                                       20°

    Distance of clamp separation              300mm

    9.Control room (optional)

    Independent control room, with air condition can lift and go down by cylinder. It is also fitted with light, windscreen wiper, sunshade curtain, damping seat and suit for operation. All these increase comfortable while operating the HDD.

    Import Voltage                                     AC 220V

    Length of control room                   2991/5982mm

    Width of control room                    2438mm

    Hight of control room                     2591mm

    10.Loader Crane(optional)

    The HDD is assembled XCMG’s 5t Loader Crane. It was controlled by hand and It operate vey convenience.

    Weight of lift                                       5t

    11.Pipe and tools (optional)

    Petrol pipe and No-dig pipe is available. Water wing backreamer, expander backreamer, compact fluted backreamer or the others special tools is available. The diameter is 400mm to 2000mm, The max distance which can deal with is 2000m. The customer should determine what kind of tools, joint, swivel will be used depend on the geology at the operation site.

    Diameter of pipe                                        φ140/φ168mm

    Length of pipe                                           9600mm

    Joint of pipe                              5-1/2FH(φ140)/6-5/8FH(φ168)

    Note. The force and torque on the pipe can’t reach to max at the same time. Please to obey the rules of the pipe. This can avoid the thread cement of the pipe.

    III.Main technical parameters

    Item Unit Parameter
     

    Engine

    Manufacturers   Cummins
    Type   QSZ13-C475
    Rated power kW/(rpm) 2×354/1900
    Thrust-Pull Max thrust-pull force kN 5300
    Max thrust-pull speed m/min 33
    Rotation Torque N·m 160000
    Max spindle speed r/min 80
    Pipe Diameter × Length mm Φ140/Φ168×9600
    Max inclination angle ° 16
    Loader Crane Lifting weight t 5
    Loading capacity t•m 12.5
    Travel driving Type   Steel crawel self-propelled
    Traveling speed km/h 1.5
    Gradeability % 30
    Mainframe dimension mm 20000×3400×3770
    Operating weight t 59
    Handling room(option) mm 2991×2438×2591/5982×2438×2591

     

    IV.Core parts subsidiary

    Name Manufacturer
    Engine Cummins
    Pump Sauer
    Main valve Sauer
    Push Motor Rexroth
    Push reducer Brevini
    Rotary Motor Rexroth
    Rotary reducer Brevini
    Handle P+G
    Controller Rexroth
    Hydraulic cylinders XCMG
    Loader Crane XCMG
    Hydraulic tubing XCMG

    V.The Machine Appearance and Transportation

    Name Manufacturer
    Engine Cummins
    Pump Sauer
    Main valve Sauer
    Push Motor Rexroth
    Push reducer Brevini
    Rotary Motor Rexroth
    Rotary reducer Brevini
    Handle P+G
    Controller Rexroth
    Hydraulic cylinders XCMG
    Loader Crane XCMG
    Hydraulic tubing XCMG

    V.The Machine Appearance and Transportation

    XZ5060 horizontal directional drilling

    XZ5060 horizontal directional drilling

    Dimension of the upper part of the truck(L×W×H):   18500×2622×2530

    weight                                                   33t

    XCMG xz5060 horizontal directional drilling rig

    XCMG xz5060 horizontal directional drilling rig

    Dimension of the upper part of the truck(L×W×H):   12000×3150×2560

    weight                                                            26t

    Photos

    xcmg xz5060 drilling rig

    xcmg xz5060 drilling rig

    xcmg xz5060 directional drilling rig

    xcmg xz5060 directional drilling rig

    xcmg xz5060

    xcmg xz5060

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    Wuhan Yichao Technology Equipment Co., Ltd. is a professional supplier of horizontal directional drilling rigs. We are XCMG authorized distributor and has nearly 10 years of trenchless pipeline experience.

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